SMT X - Ray Parts Counter IL-1000 For PCBA In Industrial Use Free AI Update Auto Code Scan
Key Advantages
- Manual mode for special cases (small, overweight, or packaged reels)
- 80kV X-ray tube enabling long service life and maintenance-free running
- Super-definition 17-inch digital flat panel detector (FPD)
- Ultra-fast counting with a maximum speed of 12 seconds per reel
- AGV docking capability for fully automated counting process
- Supports maximum 17" (430mm) reel or tray with moisture barrier bags
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS and other management systems
- Work order number function with counting record query & statistics
Working Principle
Hardware Specifications
| X-ray Source |
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector |
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting |
| Max size | Auto mode | 15" (380mm) |
| Max thickness | Auto mode | 50mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 | ≥ 99.98% |
| 0201 & above | ≥ 99.99% |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles of components
- Slope between components from inside to outside
- Image deformation patterns
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to customer machines.
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Sample Images
