Automatic X-ray reel counter
1. Working Principle
2. Our Advantages
2.1. 80kV X-ray tube, longer lifetime, maintenance-free.
2.2. Super definition 17” digital flat panel detector (FPD).
2.3. Ultrafast counting, top speed is only 12s per reel.
2.4. Support max 17” (430mm) reel or tray with moisture barrier bags.
2.5. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
2.6. Support manual mode, which is used in special cases such as small amount of reel, overweight & oversize reel, and packaged reel.
2.7. Support AGV docking, realize the whole counting process unmanned.
2.8. Support work order number function and counting record query & statistics.
3. Hardware Parameters
| X-ray source | Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/tray counting | Max size | Auto mode 15” (380mm), manual mode 17” (430mm) |
| Max thickness | Auto mode 50mm, Manual mode 80mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Media type | Reel materials, tray materials with moisture-proof bag |
| Equipment | Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24” HDMI LCD |
| Management system connection | MES, ERP, etc. |
| Workflow | Loading | After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel |
| Max loading quantity | 200 reels (7" with 8mm thickness) |
| Barcode scanning | Can scan barcode, QR code |
| Reel transfer | Automatic belt transfer |
| Labelling | Automatically print and paste labels after counting, and upload data automatically |
| unloading | The manipulator automatically put into the reel vehicle |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray |
| Emergency stop | In front of the operation position, press to power off |
4. Speed and Accuracy
Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
| 7” (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7” (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7” (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7” (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10” (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15” (380mm) | 1206 | 10000 | 99.99% | 11-12s |
5. Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:
1. Aspect ratio
2. The angle of each corner of the component;
3. Slope between components from inside to outside;
4. Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
6. Cloud database
Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.
7. Sample images
Product Tags:
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High Resolution Automatic SMT Reel X Ray Counter With AI Deep Learning Algorithm Images
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